收藏本站
Quality Crimp Handbook
SECTION 1
INTRODUCTION TO CRIMP TECHNOLOGY
Developed to replace the need to solder terminations, crimping technology provides a high quality connection
between a terminal and a wire at a relatively low applied cost. The methods for applying crimp terminations
depend on the application and volume, and range from hand-held devices to fully automated systems.
The application methods include a basic hand tool, a press and die set, a stripper crimper, or a fully automatic
wire processing system. However, no matter what method is used, the setup of each tool is critical for
achieving a quality crimp.
Today, many OEM companies are using Statistical Process Control (SPC) to continuously improve their crimp
terminations. Crimp termination is a complex process and to ensure consistent quality it is necessary to
understand the variability and inter-relational interactions that the technology involves.
Without a thorough understanding of the crimping process, and all the factors that can affect it, the result may
not meet expectations. The three key elements in the crimping process are the terminal, the wire, and the
tooling.
Terminal
For most applications, it is not economically practical for connector manufacturers to design a terminal to
accept one wire size, one wire stranding, and one insulation diameter (UL type). Most terminals accommodate
many wire sizes, stranding, and a range of insulation diameters, and the terminals are designed to meet
acceptable levels over this entire range.
Wire
The wire stranding and insulation type can vary widely within one wire size. For example, there is more than
18% more material in an 18 AWG by 19-strand wire than an 18 AWG by 16-strand wire. The insulation
diameter of an 18 AWG wire can range from 1.78mm (.070") to over 4.57mm ( . 180"). Wire strands can be
copper, tinned, over coated, or top coated. Wire insulation materials, thickness, and durometers vary from
application to application.
Tooling
What type of tooling does the application require? Does the application require hand stripping of the wire or
does the volume dictate an automatic wire-stripping machine? Does the application and volume require hand
tools, press and die, or fully automatic wire process machines? Crimping with a manual hand tool, semi-
automatic press and die, or fully automatic wire processor, all involve different levels of variability. The
terminal, wire, and type of application tooling all affect the quality of the completed terminations.
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 3 of 24
发布紧急采购，3分钟左右您将得到回复。

采购需求

(若只采购一条型号，填写一行即可)

发布成功！您可以继续发布采购。也可以进入我的后台，查看报价

发布成功！您可以继续发布采购。也可以进入我的后台，查看报价

*型号 *数量 厂商 批号 封装
添加更多采购

我的联系方式

*
*
*
相关PDF资料
555-5403F LED CBI 2MM YLW 5V RES QUAD TH
ASFLMPC-25.000MHZ-Z-T OSC 25.000 MHZ CMOS MEMS SMD
555-5009F LED CBI 2MM RED 5V RES QUAD TH
P51-50-A-O-P-5V-000-000 SENSOR 50PSI 7/16-20 UNF 2B 5V
P51-15-A-O-P-5V-000-000 SENSOR 15PSI 7/16-20 UNF 2B 5V
P51-750-A-M-P-5V-000-000 SENSOR 750PSI M10-1.0 6G 1-5V
P51-500-A-M-P-5V-000-000 SENSOR 500PSI M10-1.0 6G 1-5V
P51-300-A-M-P-5V-000-000 SENSOR 300PSI M10-1.0 6G 1-5V
相关代理商/技术参数
11-01-0103 功能描述:折皱器 CRIMP HAND TOOL RoHS:否 制造商:Hirose Connector 类型: 描述/功能:Cable and Shield Crimper
11-01-0105 功能描述:折皱器 PNEUMATIC HAND TOOL RoHS:否 制造商:Hirose Connector 类型: 描述/功能:Cable and Shield Crimper
1101-01-0519 制造商:Concord Electronics Inc 功能描述:PTFE Insulated Terminal PIN 8.3mm 4.36mm Electro-Solder Over Copper
11-01-0107 制造商:MOLEX 功能描述:
11-01-0110 功能描述:手工工具 HAND TOOL-40682 RoHS:否 制造商:Molex 产品:Extraction Tools 类型: 描述/功能:Extraction tool
11-01-0111 功能描述:手工工具 HAND TOOL WITH 11-11-0173 RoHS:否 制造商:Molex 产品:Extraction Tools 类型: 描述/功能:Extraction tool
11010117 制造商:MOLEX 制造商全称:Molex Electronics Ltd. 功能描述:Hand Crimper
11-01-0117 功能描述:折皱器 HTR8558A HANDTOOL W/11-11-0183 LOCATOR RoHS:否 制造商:Hirose Connector 类型: 描述/功能:Cable and Shield Crimper